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Humidification, Dehumidification and Evaporative Cooling
Humidification in textile manufacturing has many benefits that will enhance profitability:
Product weight - preventing moisture loss during a textile’s processing and storage can reduce weight loss from a typical 4% to just 0.5%.
Yarn quality - correct humidification will maintain yarn strength and elasticity, producing a better quality product with higher margins. Wastage is also reduced through a reduction in shedding.
Static control - Static can cause reduced productivity and product quality due to lint and fly attraction, machine jams and employee discomfort or even accidents. Higher humidity naturally dissipates static charges alleviating these problems.
Weaving efficiency - optimal humidification reduces yarn breakages in weaving, reducing machine downtime as well as loom stop marks and weavers knots in the finished product.
Employee comfort - humidifiers can deliver between 5-12°C of evaporative cooling to a textile production facility, while suppressing dust, fly and lint. This creates a healthier and more productive atmosphere for employees.
Get a FREE 10-point guide to humidity control in textile manufacturing
This document presents an easy-to-follow guide to help production managers understand the impact of air humidity on textile processing and a best practise approach to managing it.
Malcolm Edwards
Group Technical Manager
“The JetSpray has been in operation now for a number of months keeping the humidity well over the required 90%RH and maintaining a very low 0.67% weight loss. The energy and water savings are a bonus and economies will also be achieved through its easy maintenance programme. All in all, our client could not be happier, and neither could we.”
Mukesh Saxena
Chief General Manager of Fabric Operations
“The JetSpray is maintaining the ideal humidity of 60%RH in Auro Weaving’s warping section. This significantly reduces the generation of fly and yarn breakages, helping us to deliver the highest efficiency and quality in the department. Since we installed the JetSpray humidification system, the ambience of the area is very comfortable and clean. We would highly recommend the JetSpray for humidification in warping and yarn storage, where reliable and accurate humidity control is essential.”
Ron Palin
General Manager Operations
“The Condair JetSpray is maintaining the ideal humidity of 70%RH in Akubra’s forming room. This significantly reduces imperfections in the felt, helping to deliver the highest efficiency and quality throughout the hat making process.
It is critical to maintain the relative humidity at 70% in the forming room to prevent any imperfections in the felt during this process, faults which will only show up later in the finishing process stages.”
Steve Freeman
Jet Press Solutions Manager
“Humidity control is important for paper handling consistency when running lighter weight stock on the Jet Press 720S in both the feeder and jetting area. We aim to maintain an RH of between 40% and 60%. Below this could potentially cause an increase in paper handling issues on light weight paper.
Once the humidifier was up and running correctly, it has performed well. It now easily and quickly gets the room up to the required RH and maintains this after start-up.”
Ajay Dhandharia
Managing Partner
“After installing the JetSpray system we observed that any level of humidity required is constantly achievable without condensation or water getting deposited on the floor or over the machine. With improved humidity conditions, teas became brighter, blacker with better bloom and improved density.”
Alan Darrock
“We need a reliable, effective humidification system to ensure that we can achieve the utmost finish to our cars. Since the new equipment was installed we have seen improvement in the quality of the paint finish, and our workforce now keep the doors closed. We have been more than pleased with the service and skill that Condair offers and will be using them in other production areas.”
Bo Thornvig Jensen
Teknisk direktør
“Vi investerede i et adiabatisk kølesystem og reducerede
vores elektricitetsforbrug til køling med 90 %.”
Chris Fyfe
Quality Assurance Manager
“When paper loses moisture, ink will not adhere properly, which could cause a problem for our printing company whose reputation for quality is high. Not only has the JetSpray been proven in our industry, it is also uncomplicated, energy efficient and extremely hygienic in operation.
Due to the conditions in our print room, the humidifier has been running 99% of the day since installation, keeping RH at a perfect 50%.”
Christian Myrhøj
Produktionschef i maleafdelingen
“Vi har ingen problemer med at male, efter vi har fået Condairs befugtningsanlæg.
Kvaliteten af produkterne er altid ens og fejlprocenten er minimal.
Energibesparelsen på ventilationen var en velkommen sidegevinst.”
Gert Jørgensen
Terma Facilities
“Et energiseminar hos Condair fik os til at se nye muligheder for at reducere vores energiforbrug med befugtning som evaporativ køling. Samtidig har vi fået et mærkbart bedre indeklima, som naturligvis er populært hos medarbejderne.”
Gurpreet Singh
Unit Head
“The JetSpray has proved highly suitable for our requirements. It consistently maintains the required relative humidity in the area and has very hygienic operation.
It is a sealed system with no circulation of water, so there is no scope for growth of micro-organisms. It is also user friendly and practically maintenance-free.”
Jan Thidex Kristensen
Maintenance & Engineering Manager
“Vi kan tydeligt mærke en forskel i vores produktion, efter vi har fået det nye befugtningsanlæg. Vi oplever mindre variation i vores produktion, og derfor kan vi sikre en ensartet og stabil kvalitet til vores kunder. For vores medarbejdere betyder det et stabilt og sundt indeklima uafhængigt af årstidernes udsving i luftfugtighed og temperatur”
Joss Williams
Senior Project Manager
“The humidifier meets Polestar’s requirements and the customer is happy. Previous experience of Condair has been good. The guys that attended site changed the design to suit the site location with no issues in relation to price. The installation was of a high standard and looks good.”
Malcolm Edwards
Group Technical Manager
“The JetSpray has been in operation now for a number of months keeping the humidity well over the required 90%RH and maintaining a very low 0.67% weight loss. The energy and water savings are a bonus and economies will also be achieved through its easy maintenance programme. All in all, our client could not be happier, and neither could we.”
Mukesh Saxena
Chief General Manager of Fabric Operations
“The JetSpray is maintaining the ideal humidity of 60%RH in Auro Weaving’s warping section. This significantly reduces the generation of fly and yarn breakages, helping us to deliver the highest efficiency and quality in the department. Since we installed the JetSpray humidification system, the ambience of the area is very comfortable and clean. We would highly recommend the JetSpray for humidification in warping and yarn storage, where reliable and accurate humidity control is essential.”
Ron Palin
General Manager Operations
“The Condair JetSpray is maintaining the ideal humidity of 70%RH in Akubra’s forming room. This significantly reduces imperfections in the felt, helping to deliver the highest efficiency and quality throughout the hat making process.
It is critical to maintain the relative humidity at 70% in the forming room to prevent any imperfections in the felt during this process, faults which will only show up later in the finishing process stages.”
Steve Freeman
Jet Press Solutions Manager
“Humidity control is important for paper handling consistency when running lighter weight stock on the Jet Press 720S in both the feeder and jetting area. We aim to maintain an RH of between 40% and 60%. Below this could potentially cause an increase in paper handling issues on light weight paper.
Once the humidifier was up and running correctly, it has performed well. It now easily and quickly gets the room up to the required RH and maintains this after start-up.”
Ajay Dhandharia
Managing Partner
“After installing the JetSpray system we observed that any level of humidity required is constantly achievable without condensation or water getting deposited on the floor or over the machine. With improved humidity conditions, teas became brighter, blacker with better bloom and improved density.”
Alan Darrock
“We need a reliable, effective humidification system to ensure that we can achieve the utmost finish to our cars. Since the new equipment was installed we have seen improvement in the quality of the paint finish, and our workforce now keep the doors closed. We have been more than pleased with the service and skill that Condair offers and will be using them in other production areas.”
Bo Thornvig Jensen
Teknisk direktør
“Vi investerede i et adiabatisk kølesystem og reducerede
vores elektricitetsforbrug til køling med 90 %.”
Chris Fyfe
Quality Assurance Manager
“When paper loses moisture, ink will not adhere properly, which could cause a problem for our printing company whose reputation for quality is high. Not only has the JetSpray been proven in our industry, it is also uncomplicated, energy efficient and extremely hygienic in operation.
Due to the conditions in our print room, the humidifier has been running 99% of the day since installation, keeping RH at a perfect 50%.”
- Triumph International, UK
- Superba, France
- Picanol, Belgium
- Ganges Jute, India
- Cheviot Jute, India
- Vardhman Group, India
- Milliken, US
- CVT Group, Canada
- Freudenberg Vliesstoffe, Germany
- AB Fiberduk, Sweden
- Trisoft Textil Ltda, Brazil
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